Tuesday, February 15, 2011

The Waiting Episode 1 Part 2

After a significant amount of annoyance to my wife, friends, and strangers, I finally made some decisions about the car and am waiting for the results of those decisions to arrive.

The first major decision was made after spending hours, that I should have spent sleeping, pouring over a mountain of turbo specifications. I had a few selected and then finally took the advice of a friend and called a local shop that actually spent their entire day working on these types of problems. The shop did recommend one of the three turbos I had been considering and answered all of my questions in the disassociated but knowledgable way I've come to expect from a speed-shop answering a phone. They probably only make a sale once for ever ten to twenty callers, so they develop a significant apathy about calls that start with, "I'd like to talk to someone about..." Or they expect to give a recommendation and be immediately hassled over the price. As much as I do love to hassle a sales person, I do tend to feel bad for these guys. They are trying to make a living running a business that caters to a demographic that is notorious for using price as their only selection criteria. This particular shop gets it even worse as they tend to cater to vehicles driven by younger, less knowledgable, and even more financially strained drivers.

And the last bit is dealing with gauges. The little dials and instruments seen on a typical factory dash board is generally lying to driver. Auto manufacturers decided long ago that the average driver simply will not understand why the needles move so much on their oil pressure and water temperature indicators. There are other useful bits of information to know also. On a higher powered turbocharged car it is useful know the oil temperature, the fuel mixture, the exhaust gas temperature, and the amount of pressure being produced by the turbo. Part of the build goal for this car is to avoid decorating the interior like a carnival ride with lights and needles pointing everywhere. My hope was to allow people to sit in the car and find it to be unobtrusive, easy to drive, and brutally quick.

My initial thought was that I could find a nice looking gauge that integrated more than one of these read outs into a single display. The results of the research of that thought proved I was entirely correct -- if I was willing to spend $400 or more to get the proper setup. I decided to eschew with this and get a few repair parts for the gauges I already own. This will lead to a more carnival like atmosphere in the car but it will be a savings of over $300.

So now I wait, the turbo is schedule to ship from the manufacturer today and the gauge parts are scheduled to arrive tomorrow.

Tuesday, February 8, 2011

The Agony

This blog has never been shy about spending money on car parts. The title itself is wrapped in the concept that racing, cars, the "gear head hobby" costs money. In all fairness to the hobby, that money does purchase some really neat pieces of steel, plastic, and aluminum. Some of the parts I've bought through the years are a venerable showcase of the evolution of the capabilities of on-demand manufacturing and fabrication utilities.

Despite the cost I've kept quite a bit of pride in keeping my overall costs low by comparison. There exist more than one person that I have spoke with over the years with more investment in their project cars than they had in the down payment on their homes. It also does not help that I cannot stand to do anything that is popular. "Popular" in the gear head world tends to be projects which garner a lot of "me too" reactions. They also tend to be popular enough to inspire companies to offer kits. I am not performing an engine swap for which there is any kit, nor is there any guide, or anyone else with previous experience to help with a variety of conundrums found along the way. This means there will be parts that I try to put together that will not fit and need to be refit. Fundamentally, if I have a question I must answer it myself, no end of Google searches will provide me with a direct answer.

All of these things combined have left me with an overwhelmingly disabling complex. I simply cannot ever seem to get myself to spend money on higher cost items even if I need them to complete my project, include the purchase of a new turbocharger. The old turbo was fine for the Capri. It worked well for drag racing but this car is not setup to simply go drag racing and I wanted something that was a little smaller. After over a week of Google searches, posts on forums, and finally chatting with a local tuning shop I bought one.

Of course, now I'm questioning myself over and over again about the wisdom of the choice. The agony only amplifies itself because I won't know how well it works until the entire car is assembled and running. I need to actually have the car drivable before I can even check that my instincts and research are correct.

Wednesday, February 2, 2011

The Fuel is In!

Last week the fuel lines running from the BMW hard-lines to the Ford fuel rail was finished but that did not complete the fuel system. Since this engine will see some serious boost it was necessary to upgrade the fuel pump. I have replaced the fuel pump on one other BMW (Susi's car) and can say with much authority that BMW's are the easiest fuel injected cars on which to change the fuel pump.


Step 1: Remove Back Seat.

"Oh, why hello fuel pump."

Step 2: Remove Fuel Pump.
I was busy soaking my self in old gasoline to take a picture for this.

Step 3: Assemble new fuel pump, reinstall.

Walbro 255 LPH fuel pump, some hose, some wires, some clamps, and a new sock.

This has been the second largest feeling of accomplishment with the car thus far -- the engine mounts being the first. This is actually the first complete "system" to be completed that allows the engine to run inside of the new car. Tonight, tearing the engine back down to try and stop those damned leaks.